When companies purchase plastic pallets they hardly ever make a decision only based on the price. If they choose the right pallet, it can help them store and utilize the space more efficiently, prevent products from getting damaged, and even make the transportation safer. However, if the pallet turns out to be wrong in any way then there can be issues such as breakage, instability, or the pallets needing to be replaced at unnecessary expenses.
Therefore it's necessary to prior to buying get a clear idea about the technical aspects of plastic pallets. You do not have to be an engineer, but knowing what to check will definitely help you select a pallet that is suitable for your operations.
Below are the crucial technical parameters an enterprise must assess before investing in plastic pallets:
Load Capacity (Static, Dynamic, and Racking Load)
The very first and the most important factor is this one.
Different plastic pallets can carry different loads depending on the situation. Always verify these three load types:
- Static Load This is the weight of the pallet without any movement while it is placed on a flat surface.
- Dynamic Load This is the maximum weight a pallet can carry while being moved by a forklift or pallet truck.
- Racking Load This is the capacity of the pallet to hold weight when it is placed on the racks of a warehouse.
In case your pallets are going to be part of the racking systems never neglect the racking load rating. Overloading a pallet may lead to bending, cracking, or the loss of goods.
Simple tip: For safety, pick a pallet whose load capacity is a bit more than the usual load you use.
Pallet Size and Dimensions
There are different sizes of pallets, and if you choose the wrong dimensions then you may have problems in storing your goods and transporting them.
Think about the following:
- Value of the pallet to the warehouse racks
- Loading space for container or truck
- Conveyor system requirements
- Export standards (if shipping internationally)
It's quite easy to handle standard sizes however special applications may need a custom size.
Simple tip: Take the measurements of your storage and handling systems before deciding the size of the pallet.
Entry Type (2 Way or 4 Way Entry)
This determines how the forklifts or pallet jacks will be able to come in contact with the pallet.
- 2 way entry pallets These can be lifted from only two sides.
- 4 way entry pallets These can be lifted from all the four sides.
Four way pallets are better handling-wise and faster operation can be achieved especially in busy warehouses.
Simple tip: If you frequently move your stuff, then a 4-way entry is the way.
Material Quality and Manufacturing Process
The material used to make plastic pallets as well as the processes by which they are made vary, and these factors influence the durability and performance of the end product.
Common manufacturing methods include:
- Injection molded pallets These pallets are strong, highly accurate and resistant.
- Roto molded pallets These are thick walled and suitable for heavy duty use.
- Blow molded pallets These are lightweight yet strong.
Besides this, material quality is also a big factor. New good quality plastic lasts for a long time and it is able to take up heavier loads whereas recycled plastic, in a harsh environment, will give up quicker.
Simple tip: Whether the pallets will undergo a lot of impacts or not.
Environmental and Usage Conditions
The location and the nature of work play a big part in deciding what type of pallet is required.
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- Does the pallet have to be resistant to changing weather?
- Can the pallet withstand very high or low temperatures?
- Does it have to resist dampness and chemicals?
- Is it going to be used in sterile (food or pharma) environments?
- Will it need to be washed and cleaned very often?
In order to market the product through the export route, the pharmaceutical and food pallet making sectors accordingly demand pallets to be hygienic and non-porous.
Simple tip: The pallet should be chosen to match the physical environment and not just the load.
Weight of the Pallet Itself
How heavy the pallet itself is matters far more than most companies think.
- Light pallets make shipping cheaper
- Heavier pallets offer more strength and stability
- Export shipments can take advantage of lighter pallets
Pick your pallets depending upon whether you prioritise strength or efficiency in transportation.
Surface Design (Top Deck Type)
The top surface of the pallet will determine how the products will sit and stay stable.
Common options include:
- Solid top deck The best option is in small items and hygiene surrounding.
- Ventilated or mesh deck This kind of decks allow air to pass through and also liquid out.
- Anti slip surface It prevents the items from moving while in transport.
To make a decision consider what sort of products you have and the conditions under which they are stored.
Durability and Impact Resistance
Using plastic pallets means that literally day after day the pallets will have to deal with heavy wear, rough handling, and drops.
Here is what that might look like, a pallet with:
- Reinforcement ribs
- Edge strength
- Crack resistance
- Long service life
At first, a more durable plastic pallet may even be more expensive, however, in the long run, it will pay for itself through fewer replacements.
Compliance and Industry Standards
In certain industries, the pallet has to be consistent with a particular certification or compliance standard.
- Food Processing
- Pharmaceuticals
- Export Logistics
- Cleanroom Environments
Check first if the pallet adheres to the relevant industry regulations.
Cost vs Lifetime Value
Most buyers concentrate on the purchasing price only. Well, the better way is to think of total cost over time.
Some of the things to take into account:
- Lifespan
- Maintenance needs
- Replacement frequency
- Product damage reduction
- Operational efficiency
Generally speaking, a small increase in a purchase price is often more than compensated for by the resulting value thus making it a better deal.